A simple barcode setup for small businesses
- Give every product a SKU. A short code you control, like
MUG-NVY-12. Your inventory app, Shopify or spreadsheet stores it. - Barcode the SKUs with Code 128. Paste your SKU list here and download, or print labels directly.
- Barcode your locations. Label shelves and bins with codes like
A-01-03(aisle, bay, shelf). Scanning a location and then a product makes stock counts and put-away much faster. - Get a scanner. Any USB or Bluetooth scanner that acts as a keyboard types the code into your app or spreadsheet. Phone cameras work too, with the right app.
Which barcode type for inventory?
- Code 128 for almost everything: SKUs, bins, totes, pallets. Compact, and takes letters and numbers.
- Code 39 if older software or a customer requires it.
- Data Matrix for tiny parts or when you need a lot of data in a small square.
- UPC/EAN only for finished retail products with GS1 numbers. Don't invent UPCs for internal stock.
Numbering bins and locations
Click Make a number sequence to build runs like BIN-0001 to BIN-0500. For aisle-bay-shelf codes, build one aisle at a time (prefix A-01-, 2 digits) and add the next aisle below.
Tips from warehouses
- Use the same code format everywhere and make every code unique.
- Use a wider bar width (0.5 mm) and taller bars for shelf labels scanned from a distance.
- Use polyester or laminated labels in cold rooms, outdoors or where labels get handled a lot.
- Print the human-readable text. When a label gets damaged, people can still type the code.
